Introduction
Transform your living space with a hidden pivot bookcase that seamlessly blends into your walls. This guide walks you through the process of building and installing a bookcase that pivots to reveal its contents. Follow these steps to ensure a smooth and functional design.
Hardware Selection
Choosing the right hardware is crucial for a smooth pivot mechanism. Opt for Rixson 2200-2000 pivot hinges with 1.5-inch diameter wheels. These hinges provide the necessary clearance and stability for the bookcase to rotate without obstruction. Avoid using hinges with 3/4-inch wheels, as they may cause binding issues. If standard hardware doesn’t fit perfectly, consider custom templates to align the hinges correctly.
Tools Needed
- Rixson 2200-2000 pivot hinges with 1.5-inch wheels
- UHMW plastic shims (1/4-inch thick)
- Templates for hardware alignment
- Laser plumb line
- Drill with various bits
- Festool guide or similar cutting tool
Design Planning
Before you start building, create a detailed scale drawing to determine the dimensions of your bookcase. Ensure there is at least 2.5 inches of clearance between the bookcase and the wall to allow for smooth pivot movement. Use design software like SketchUp to plan the layout and dimensions accurately.
Materials Needed
- 3/4-inch plywood or MDF for shelves
- Edgebanding material
- Wood glue
- Screws
- Dado joint cutter
Construction
Building the bookcase involves creating sturdy shelves and ensuring precise cuts. Use 3/4-inch plywood or MDF for the shelves, and edgeband them for added durability. Dado joints offer excellent structural integrity, so use a Festool guide or a similar tool to make precise cuts. Assemble the bookcase using wood glue and screws, ensuring all parts fit snugly.
Step-by-Step Construction
- Cut the shelves to the desired dimensions using a dado joint cutter.
- Assemble the bookcase frame using wood glue and screws.
- Attach the edgebanding to the shelves for a finished look.
- Install the pivot hinges on the back of the bookcase and the wall.
- Use templates to ensure proper alignment of the hinges.
Assembly
Proper assembly is key to a functional hidden pivot bookcase. Install the pivot brackets on both the bookcase and the wall using templates for precise alignment. Insert a 1/4-inch thick UHMW plastic shim between the door and the frame to prevent binding. Use a laser plumb line to ensure vertical accuracy during assembly.
Tips for Assembly
- Double-check the alignment of the hinges using templates.
- Ensure the UHMW plastic shim is securely in place.
- Verify that the laser plumb line is perfectly vertical before making any adjustments.
Adjustment
After installation, check the bookcase for plumb alignment. If necessary, drill access holes in the wall to adjust the set screw on the pivot bracket. If the bookcase settles over time, use additional UHMW shims to compensate. If initial adjustments fail, consider drilling a second access hole for further fine-tuning.
Final Checks
- Test the pivot mechanism for smooth operation.
- Ensure the bookcase is perfectly level and plumb.
- Verify that there is enough clearance for the bookcase to pivot without obstruction.
Finishing
The final step is to match the trim and casing to the surrounding walls for a seamless hidden appearance. Carefully trim around the access holes to avoid obstructing them. Test the pivot mechanism one last time to ensure it operates smoothly.
Final Touches
- Apply trim and casing to match the surrounding walls.
- Test the pivot mechanism for smooth operation.
- Ensure all access holes are accessible for future adjustments.
TLDR
Building a hidden pivot bookcase involves careful planning, precise construction, and meticulous assembly. Use Rixson 2200-2000 pivot hinges with 1.5-inch wheels, create a detailed scale drawing, and ensure proper clearance and alignment. Follow the step-by-step guide for a functional and hidden storage solution.