Introduction

Transform your space with a unique and eye-catching penny floor. This guide walks you through the process of creating a penny tile floor using a template system for efficient installation. Follow these steps to achieve a stunning and durable penny floor that adds character and charm to any room.

Materials Needed

Before you start, gather all the necessary materials to ensure a smooth process. Here’s what you’ll need:

  • Pennies: Collect pennies through donations or purchases. Aim for at least 1000 pennies for a small project.
  • Cement board: Use cement board to create a level surface for your penny floor. Measure the area you want to cover and purchase enough cement board to cover it.
  • Mosaic tile mesh: Purchase mosaic tile mesh and cut it into 1-foot squares. This will serve as the base for your pennies.
  • Weldbond glue or thinset mortar: Choose between Weldbond glue or thinset mortar to attach the pennies to the mesh. Weldbond is easier to work with, but thinset provides a stronger bond.
  • Unsanded grout: Opt for charcoal or chocolate-colored unsanded grout to fill the spaces between the pennies. This color choice complements the penny colors well.
  • Polyurethane sealant or epoxy: Apply a clear sealant or epoxy to protect the pennies and ensure longevity.
  • Clear packing tape, scrap cardboard, and latex gloves: These items will help you create your template and protect your hands during the process.

Template Creation

Creating a template is crucial for ensuring your pennies are evenly spaced and aligned. Follow these steps to make your template:

  1. Print Grid Paper: Visit Incompetech.com and set up your document with the following specifications: 8.5×11″ document size, 0.5″ border, 2.5″ dot weight, and 0.825″ grid spacing. This will create a grid with dots that represent where each penny will go.
  2. Tape Sheets Together: Print two sheets of grid paper and tape them together on scrap cardboard to create a reusable template. This template will guide you in placing the pennies on the mesh.
  3. Use the Template: Place the template on the mesh and use it as a guide to glue the pennies in place. Remove the template once the pennies are attached to the mesh.

Applying Pennies

Gluing the pennies to the mesh is a meticulous process that requires patience and attention to detail. Here’s how to do it:

  1. Prepare the Mesh: Lay the mosaic tile mesh on a flat surface. Use the template to guide you in placing the pennies.
  2. Glue the Pennies: Apply Weldbond glue to the back of each penny and press it onto the mesh. Ensure all pennies are glued securely and that the heads face the same direction, except for Canadian or wheat pennies.
  3. Avoid Cleaning: Do not clean the pennies after gluing them to prevent tarnishing or damage. The natural patina adds character to the floor.
  4. Work in Batches: To manage drying time, work in small batches. Allow the glue to dry completely before moving on to the next section.

Installation Process

Once the pennies are attached to the mesh, it’s time to install them on the cement board. Follow these steps for a successful installation:

  1. Lay Mesh Sheets: Place the mesh sheets on the cement board, ensuring they are level and aligned. Use a level to check for any unevenness.
  2. Allow to Dry: Let the glue dry completely before proceeding. This may take several hours or overnight.
  3. Separate from Template: Once the glue is dry, carefully separate the mesh from the template using a paint scraper. Be gentle to avoid damaging the pennies.
  4. Install on Floor: Apply mortar to the cement board and press the mesh sheets into place. Ensure they are level and secure.
  5. Grout the Pennies: Fill the spaces between the pennies with unsanded grout. Use a grout float to press the grout into the spaces and remove any excess.
  6. Apply Sealant: Once the grout has dried, apply multiple coats of polyurethane sealant or epoxy to protect the pennies. Allow each coat to dry before applying the next.

Design Variations

Get creative with your penny floor design! Here are some ideas to consider:

  • Checkerboard Pattern: Create a checkerboard pattern by alternating rows of pennies with different colors or years.
  • Special Dates: Embed special dates on select pennies to add a personal touch. Use a date stamp or engrave the pennies with a special message.
  • Visual Interest: Add dimes for visual interest. Place them in a pattern or randomly throughout the floor to create a unique look.

Tips

  • Use Rubber Gloves: Wear rubber gloves to prevent oil stains on the pennies. This is especially important if you have oily hands.
  • Cleaning: If you need to clean the pennies, use Wright’s Copper Cream or Bar Keepers Friend. These products are gentle enough to remove dirt without damaging the pennies.
  • Work in Batches: To manage drying time and avoid rushing, work in small batches. This ensures that each section is properly dried and set before moving on to the next.

TLDR

Transform your space with a unique penny floor. Gather materials, create a template, apply pennies to mesh, install on cement board, and apply sealant for a stunning and durable floor.

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